Horizontal V Grooving Machine,Metal Sheet V Grooving Machine

DAS Series

Horizontal CNC V Grooving Machine

Product Description

The DURMAPRESS® Horizontal V groover machine is suitable for slotting large sheet metal. After longitudinally planning the slot, the plate cannot be clamped Horizontally because of deformation. So, it cannot be able to horizontal gouging. The Horizontal V groover machine’s working table is welded by a common iron plate. Stainless steel sheets are harder than they are. Long-term use can make the table potholes and make the table bumpy. That’s the reason for the spots on the processed products.

Product Details

The DURMAPRESS® V groove cutting machine is composed of 3+1 axis CNC servo control, hydraulic clamping system, electrical control system, and main steel frame.

1. CNC servo drive system
The CNC V grooving machine is 4 axes control, the X-axis, Y1 axis, Y2 axis, Z-axis. high positioning accuracy, All motors are controlled by servo motors.

X-axis system
The X-axis system is composed of E21320 servo motor, timing belt, timing wheel, ball screw, linear guide rail, back gauge rack, clamping tools, etc parts. The motor drives the ball screw and back gauge rack to make a rectilinear motion on the guide rail, and provide the accurate positioning power for the back gauge mechanism.
Y-axis system
The Y1, Y2 axis system of this equipment is composed of 1KW AC servo motor, timing belt, timing wheel, ball screw, mobile clamp, and other parts. Its function is that the motor moves linearly on the linear guide by driving the ball screw with the power to achieve accurate positioning of the V-groove.
Z-axis system
The Z-axis system is composed of C20604 servo motor, timing belt, timing wheel, ball screw, cutter holder, and so on. Its function is to drive the ball screw and cutter seat makes rectilinear motion through timing belt and timing wheel and provides precise positioning power for the tool holder.

2. Hydraulic system
The Hydraulic system is divided into two groups, and the pneumatic system if part of the back gauge. Its function is to provide clamping force and tightly holding plate before grooving.

3. Electrical control system
The electrical control system is composed of PLC, actuator, touch screen, an electric control element, an electrical cabinet, etc. The electrical board is installed on the inside of the machine for easy maintenance and strong protection. Through the control of the system, all work of this equipment can be realized.

4. Main steel frame
DURMAPRESS® CNC V grooving machine is compact in structure, reliable in performance, easy operation, no deformation forever. It is wholly welded by steel to eliminate internal stress by vibration aging so that our machine is better in strength, rigidity, and stability than the same products at home and abroad.

Advantages

• Small bending force requirement for bending the workpiece.

• A small bending radius of the workpiece.
• Small color changes at the bend round edges of the workpiece.
• Small straightness errors of the bend round edges of the narrow long workpiece.
• The V Grooving Machine adopts a general mold to bend the workpiece with a complicated or enclosed cross-section.
• According to different processing jobs, the speed of the CNC V grooving machine can be selected.

•The sheet metal grooving machine uses square alloy blades and has four cutting edges, which ensure the accuracy and greatly reduce tool change time.

Able Controller Functions

This control system is a special numerical control system designed for slotting machine. It can realize rear feeding machine and gantry machine. Control X, Y, Z, A motion axes to realize multi-groove machining in a cyclic manner. The central goal of our design is to be easy to use and to make the human-machine interface more user-friendly. The selection of high-performance 32-bit industrial-grade CPU, dedicated interpolation controller, anti-interference processing, powerful software functions, and precise processing methods make the positioning of the control system more accurate. Control equivalents down to 1 micron. The maximum speed can reach 9 m/min (in the case of 1 micron equivalent), and the acceleration and deceleration processing can be set for each axis, which will make your equipment run more smoothly and stably, and accurately display the dynamic position point of the equipment (accurate to 1 micron) ). Equipped with 1024*768 color LCD 15-inch full touch screen, fully enclosed touch operation keyboard, the drive device can be subdivided stepper motor or AC servo motor, and equipped with 24V machine tool electrical control interface. The system has the characteristics of strong function, high reliability, high precision, low noise, convenient operation, small size and light weight.

Four Blades

Four blades improve trough work efficiency

The quality and number of blades directly affect the machining efficiency and the speed of tool wear.
Blades break smoothly, sturdy and durable,The blade has a R angle.Long use time.

Knife holder

The tool holder uses a servo motor, which has a large moving torque, fast acceleration and deceleration, accurate positioning and high efficiency.

Electrical Components

Schneider Electrical Parts .Short-circuit&overload current protection,more secure and stable.

Knife Rest & Workbeach

• The tool rest moving device adopts SFSR static ball screw and QR ball screw, with high precision.
• Surface wear can automatically repair the surface, improve the accuracy of the machine.

Control System

• 15-inch CNC touch control display

• Acceleration and deceleration
• Response time: 0.5US
• With a fallback function
• PLC interrupt function: scan time is
• Fixed to 10ms
• Avoid crashing
• You only need to use the keyboard and the processor to enter data to complete the slot.
• According to the different materials, you can use the knob to adjust the processing speed, easy to operate.
• Processing can be monitored through the display.When an exception occurs on the v-grooving machine, an alert is displayed on the screen and is easy to repair.

Cylinder and Tube

Sealing Ring :NOK-Japan
Tube connector:EMB-Germany

Taiwan HIWIN Linear Guide

• The linear guideway of Taiwan Shangyin is used to improve the accuracy of the machine tool.
• Taiwan HIWIN linear guides can provide error compensation during height installation, thus making the equipment more accurate.

Application Industry

With the developgment of the economy places like hotels、restaurants、 shopping mills、 banks、 airports have a growing demand for the bend formingof metal decorative materials in middle and high-grade decoration,such as:

• The bending radius of the workpiece should be small

• The bening angle ofthe workpiece bending with stainless stel tanium plate or other colored metal plates cannot have great color changes.

• No obvious color difference

• The curved section of the workpiece is more complicated.

• lt can reflect the unique style of the designer.

Wall cladding systems

• Cladding panels are V-Grooved and folded to create a depth to wall panels. For close butting-up the V-Grooving and folding allows for a visually seamless effect.

Elevator interiors

• This elevator cab interior is created from panels with V-Grooved and folded edges.

Architectural cladding system

• V-Grooved and folded stainless steel creates the appearance of solid brass bar detail.

DURMAPRESS Economic Smart Series

Includes Following Features And Properties

Less Waste, Less Maintenance

High Performances

Same Job, 50% Less Energy

High Dynamic Y-axis Control

Over 30% higher productivity

Why need to choose V Grooving Machine ?

Technical Parameter

Content		Required Parameter
Model		DAS1250-3200	DAS1500-3200	DAS1250-4000	DAS1500-4000
Plate Thickness		0.6mm-6mm(Metal sheet Flatness<3mm)	0.6mm-6mm(Metal sheet Flatness<3mm)	0.6mm-6mm(Metal sheet Flatness<3mm)	0.6mm-6mm(Metal sheet Flatness<3mm)
Plate Length X Width		1250x3200mm	1500x3200mm	1250x4000mm	1500x4000mm
Minimum Edge		8mm	8mm	8mm	8mm
Material Strength		STS-304 & Q235	STS-304 & Q235	STS-304 & Q235	STS-304 & Q235
CNC Specifics	Control Type	4-axes CNC Control（X、Y1、Y2、Z)
	Display	17-inch high-definition LCD touch screen
	Control Memory Capacity	99 groups, 9999 channels/group (99 channels can be cycled)
	Transmission Way	Ball Screw/Linear Guide Rail/Gear and Rack
Machining Speed	Crossbeam Forward-cutting(X-axis)	0-90m/min	0-90m/min	0-90m/min	0-90m/min
	Return Stroke(X-axis)	0-90m/min	0-90m/min	0-90m/min	0-90m/min
	Cutter Holders(Y1&Y2-axes)	20m/min	20m/min	20m/min	20m/min
	Cutter Holder(Z-axis)Up and Down	20m/min	20m/min	20m/min	20m/min
Machining Precision	Crossbeam(Y-axis) Precision	0.01mm	0.01mm	0.01mm	0.01mm
	Crossbeam(Y-axis) Max.Travel	1260mm	1500mm	1260mm	1500mm
	Cutter Holder(Z-axis) Precision	0.01mm	0.01mm	0.01mm	0.01mm
	Cutter Holder(Z-axis) Max. Travel	50mm	50mm	50mm	50mm
Driving Way	Crossbeam(X-axis)	5.5 KW Servo Motor	5.5 KW Servo Motor	5.5 KW Servo Motor	5.5 KW Servo Motor
	Z-axis	1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor
	Cutter Holders(Y1&Y2-axes)	1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor	1 KW Servo Motor
Clamping Mechanism	Pneumatic System	1.5Kw/8L/10Mpa	1.5Kw/8L/10Mpa	1.5Kw/8L/10Mpa	1.5Kw/8L/10Mpa
Workbench is quenched or not		Yes	Yes	Yes	Yes
Worktable Flatness		±0.02mm/m	±0.02mm/m	±0.02mm/m	±0.02mm/m
Number of Cutter		4 PCS	4 PCS	4 PCS	4 PCS
Max. Depth for one-time Grooving		1.0mm	1.0mm	1.0mm	1.0mm
Max. Grooving Depth		3.0mm	3.0mm	3.0mm	3.0mm
Cooling Sprayer		Have	Have	Have	Have
Outline Dimension		520023801580mm	520026801580mm	610023801580mm	610026801580mm
Weight		7500kg	8300kg	8100kg	11200kg

Components

Name	Details	Manufacturer	Remarks
CNC Controller System	•Abel	Japan
Hydraulic System	•vane pump solenoid valve	Taiwan
Driver	•Mitsubishi	Japan
Servo Motor	•Mitsubishi	Japan
Cylinder sealing element	•NOK	Japan
Single/double pole air switch	•LS	South Korea
AC contactor, thermal relay	•Schneider	France
Circuit breaker, button	•Schneider	France
Miniature relay	•Schneider	France
White steel knife	•Yishengbai	China
Linear Guides	•HIWIN	Taiwan
Machine Tool Cable	•IGUS	German