Servo CNC Turret Punch Press,CNC Turret Punching Machine

D-ER/ES Series

Fully Servo CNC Turret Punch Press

Product Description

Main transmission adopts direct drive servo motor, which retains the advantage of simple and reliable structure as mechanical transmission, at the same time, servo transmission has a better performance than hydraulic transmission. ES300 series punch press has the characteristics of high-efficiency, energy-saving, low-noise, high-accuracy, and can realize many processes like cutting, forming, rolling, lettering and so on.
The punching force is 300KN, the max. sheet size can be fabricated is 5000x1250mm (with one re-positioning), five-axis machining (X, Y, T, C, A). The core of the Windows operating system and CNCKAD application. CAD two-dimensional graphics programming; Batch drag and drop processing of files in DXF, DWG or IGES format, direct nesting
Servo system- Japan Panasonic AC servo motor and servo amplifier unit; Punching power-Nanjing ESTUN all electric servo motor; Adopt O-frame steel frame welding frame; line guider and ball screw choose Germany REXROTH or Taiwan HIWIN.The DURMAPRESS®POWERFUL Servo CNC Punch Press .The eliminated mechanical gap enables a high driving precision, low noise and long service life features. Benefiting from the electric servo punching head, you can punch with an average power consumption of only 4.5 kWH.

Excellent Energy Efficiency

The all electric servo punching head leads to an average power consumption of only 4.5kWH.

360º Tool Rotation / Auto-index
With auto-index working station, you can punch at whatever angle you like.

Various Working Modes

According to the production requirement, you can selected the best working mode for different workpieces, which can output exactly what you need. Such as speed prior and accuracy prior.

Rolling Technology
One of the biggest advatage of servo punching head is the adjustable punching stroke. The punching head can stop at any position. You have have a pefect 360º rib and offset with rolling tools.

Product Details

A kind of POWERFUL Servo CNC Punch Press based coordinated punching machine, there are up 46 working station on the turret, which hold the different shapes and size tools. By the intelligent CAM software it can realize punch holes, forming, and wheel rolling fabrication.

•D-ER300:Rexroth Inside .High-end level machine, best partner for efficient production
•D-ES300: Punch master machine /High speed with low power consumption

•FACADE MACHINE: Full servo-electro transmission/2000*5000mm sheet size

Applications for CNC Turret Punching

Turret punching is a cost effective option for high quantity jobs with relatively simple profiles. A turret punching press allows for stamped features such as louvers, card guides, lances, electrical knockouts, and dimples.

What Are Considerations for Turret Punching?

Hard tooling with a turret punch press requires a longer set up time than laser cutting or waterjet cutting, so smaller quantity runs may not be cost effective. For prototyping, waterjet cutting or laser cutting are usually a better choice.

The cutting paths may be limited by the tooling available. Complex shapes may need to be cut by a process called nibbling which may leave a segmented edge as opposed to a smooth line.

Features

Servo CNC turret punch press is a process in sheet metal manufacturing where shapes are cut by a punch press out of a piece of metal. The Servo CNC turret punch press is programmed to move the sheet of metal into position along a X/Y axis, so the punching arm cuts out the form. Different tools are available in the turret, so a variety of shapes and forms can be punched out from the sheet.

Durmapress Punching System

The system can automatically search, to select the most suitable tool to processing, and display stamping time, processing capacity, die life (punches), etc.

Seamless Working Table

Seamless worktable design, when the plate moved, it can avoid the plate and the worktable make a collision, guide rail, ball screw dust-proof protection.

The standard workbench size is 1250*5000mm, and the maximum load-bearing capacity is 150KG. Different sizes of workbenches can be customized according to customer needs. The maximum support is 2000*7000mm size workbenches, and the maximum load-bearing capacity is 300~400KG.

Turret Structure

The turret is made of 40Cr, completed in MAZAK 5 axes machining center. Bushing design makes the long servicing life of the turret

Pneumatic Floating Clamp

With clamp automatic avoid collision function, can make no dead area for punching on sheet.

Programmable Sheet Clamps
The position of the sheet clamps are automatically set by standard program information. Contact sensors automatically stop the machine if these sensors detect any movement of the sheet while it is clamped.

Ball Screw and Guild Linear

1. High positioning accuracy
2. Low loss can maintain accuracy for a long time
3. Suitable for high-speed movement and greatly reduce the required driving horsepower of the machine
4. Can bear the load in the up, down, left and right directions at the same time
5. Easy to assemble and interchangeable
6. Simple lubrication structure

Auto-Index Station

The auto-index station can rotate 360°, and the material can be processed at a 360° angle, which greatly improves the flexibility and efficiency of machine processing

Servo Drive System

The punch servo utilizes a direct drive gearbox that supplies power and speed. This servo allows the user to steplessly adjust the punch stroke and accommodate any pressure curve requirements.
The AC punch servo motor can be programmed for various applications.
1. High speed applications.
2. Low noise applications.
3. Forming applications.

TURRET OPTIONS

DURMAPRESS Economic Smart Series

Includes Following Features And Properties

Less Waste, Less Maintenance

High Performances

Same Job, 50% Less Energy

High Dynamic Y-axis Control

Over 30% higher productivity

Technical Parameter

Name	Unit	Specification
Model		D-ER300 Standard Format	D-ES300 Standard Format
TRANSMISSION METHOD		All Electrical Servo	All Electrical Servo
Punching Capacity	Ton	30	30
Max. Hit Rate
Punching ( Pitch=1mm)	HPM	950	900
Punching ( Pitch =25.4mm)	HPM	580	500
Marking	HPM	1880	1500
Working Range
X Axis	mm	5000	5000
Y Axis	mm	1250	1250
Max. Sheet Thickness	mm	6.35	6.35
Max. Workpiece Weight	kg	150	150
Tool & Turret
Number of tools / clamps		32/3	32/3
Auto-Index		2B(Dia＜31.7mm)	2B(Dia＜31.7mm)
Standard Turret Layout		16A 10B 2BC 2C 2D	16A 10B 2BC 2C 2D
Moving Speed
X Axis	m/min	80	80
Y Axis	m/min	80	80
X Y Combined	m/min	110	110
T Axis	RPM	30	30
C Axis	RPM	40	40
Dimensions	LWH	517052002300MM	517052002300MM
Average Power Consumption During Production	KW	4.5	4.5

Components

Name	Details	Manufacturer	Remarks
Line Guider	•PMI/HIWIN	Taiwan
Ball Screw	•PMI/HIWIN	Taiwan
Controller Unit	•Durmapress	China	Siemens Optional
Servo Motor	•Panasonic	Japan
Single Valve	•Azbil	Japan
Coupling	•Mayr	Japan
Reduction Gears	•KOFON	South Korea
Electromagnetic Valve	•Airtac	Taiwan
Magnet Switch	•Airtac
Air Cylinder	•Airtac
Power Module	•OMRON	Japan
Bearing	• KRW	German