Vertical Metal Sheet V Grooving Machine,CNC V Grooving Machine

DMK Series

Vertical CNC V Grooving Machine

Product Description

The DURMAPRESS® Vertical CNC V-Groove machine was built to open a new realm of possibilities. This machine will enable you to form sharp corners on mild steel, aluminum, and stainless steel like nothing else on the market. With the ability to machine up to 2/3 of the thickness of the metal that is 11-gauge (3 mm) to 22-gauge (6 mm) at lengths of 10’ 6” (3.2 m) to 32’ (10 m), this machine is versatile with a specific and perfected purpose. Our back gauges come in both 48” (1.25 m) to 60” (1.5 m) due to the varying thicknesses and lengths available. The Vertical CNC V-Groove machine was designed with detailed perfection and return customer satisfaction in mind.

Product Details

1.Frame construction.Machine frame with 20mm thickness ASTMA572 Gr 50 steel, and working table with 60mm thickness low alloy steel
2.Stress relived to whole welded machine frame
3.Machine frame processed one time by processing center to keep the parallelism and perpendicularity of installingsurface
4.Surface blasting with better painting appearance
5.Cross beam type feeding and cutting with low noise
6.Double guide rails structure with stable moving
7.X axis with work feeding control
8.Universal cutter clamp mounting face; White steel cutter & alloy cutter are exchangeable.
9.Hydraulically clamping sheet metal, and hold-down force is adjustable
Advantages ：
• The V groover machine adopts a platform-type double guide rail structure, and the beam runs more smoothly. The blades holder processes the plate by moving left and right, back and forth, which can ensure the accuracy of each part of the groove depth.
• The V groove cutting machine adopts air cooling without environmental pollution, three + 1 axis CNC servo control, and fully automatic operation and processing, improving the precision of gouging.
• The CNC V grooving machine is welded with steel plates, which has strong shock resistance, eliminates internal stress through vibration aging, has good stability, and is rusted by sandblasting on the sheet metal grooving machine, and sprayed with anti-rust paint. The whole machine is processed on a CNC floor-type boring and milling machine, which ensures the parallelism and perpendicularity of each mounting surface.
• The V grooving machine uses high-speed and precise gear racks, ball screws with large pitches, and high-precision, linear guides. The main shaft system is driven by a high torque servo motor and an imported star reducer. Makes the tool holder more stable and fast when processing the workpiece.
• The numerical control program design is reasonable and easy to master, which can be completed only by inputting the keyboard and processing program. According to the different materials, the knob can be used to adjust the processing speed for the convenience of the operator.

Features

• High precision guide system,position measuring and hydraulic balance function without scratching on sheetsurface as possible
• With accumulator on hydraulic system
• Processing V slotting by 4 cutters to reduce the sheet deformation
• Cross beam with tin-bronze inclined gear, forged helical rake and mute guide rail to keep the stable cutting.

• Cross beam transferring speed adjusted by frequency converter
• Mute ball screw and heavy loading linear guide on transfer device of knife beam with high precision
• Longitudinal and transverse processing are available, including up and down processing of sheet metal16.Easy operating by inputting processing steps on keyboard
• Processing steps can be knew by screen
• With servo motor and sensor to ensure the safety of operator
• Fault alarm and diagnose
• Working table self-healing function by self-digging to keep the processing precision
• Reliable electrical components

Able Controller System

This control system is a special numerical control system designed for slotting machine. It can realize rear feeding machine and gantry machine. Control X, Y, Z, A motion axes to realize multi-groove machining in a cyclic manner. The central goal of our design is to be easy to use and to make the human-machine interface more user-friendly. The selection of high-performance 32-bit industrial-grade CPU, dedicated interpolation controller, anti-interference processing, powerful software functions, and precise processing methods make the positioning of the control system more accurate. Control equivalents down to 1 micron. The maximum speed can reach 9 m/min (in the case of 1 micron equivalent), and the acceleration and deceleration processing can be set for each axis, which will make your equipment run more smoothly and stably, and accurately display the dynamic position point of the equipment (accurate to 1 micron) ). Equipped with 1024*768 color LCD 15-inch full touch screen, fully enclosed touch operation keyboard, the drive device can be subdivided stepper motor or AC servo motor, and equipped with 24V machine tool electrical control interface. The system has the characteristics of strong function, high reliability, high precision, low noise, convenient operation, small size and light weight.

Four Blades

Four blades improve trough work efficiency

The quality and number of blades directly affect the machining efficiency and the speed of tool wear.
Blades break smoothly, sturdy and durable,The blade has a R angle.Long use time.

Knife holder

The tool holder uses a servo motor, which has a large moving torque, fast acceleration and deceleration, accurate positioning and high efficiency.

Electrical Components

Schneider Electrical Parts .Short-circuit&overload current protection,more secure and stable.

Position After Dragging

Adopt double precision screw rod, double linear slide guide, imported servo motor drive, high positioning accuracy.

Motor and Valve

Advantage:

• Safe and fast tool change
• Can be used without modifying Europe type punches
• Front clamp - vertical tool change
• Rear clamp - horizontal tool change

Servo Motor

Drive systems can be combined with motion control solutions provided by automation control software.

drive system is more suitable for highly dynamic multi-axis motion drive.

The tool post adopts servo motor, which has huge moving force, fast acceleration and deceleration, precise positioning and highefficiency

Taiwan HIWIN Linear Guide

• The linear guideway of Taiwan Shangyin is used to improve the accuracy of the machine tool.
• Taiwan Shangyin linear guides can provide error compensation during height installation, thus making the equipment more accurate.

Application Industry

With the developgment of the economy places like hotels、restaurants、 shopping mills、 banks、 airports have a growing demand for the bend formingof metal decorative materials in middle and high-grade decoration,such as:

• The bending radius of the workpiece should be small

• The bening angle ofthe workpiece bending with stainless stel tanium plate or other colored metal plates cannot have great color changes.

• No obvious color difference

• The curved section of the workpiece is more complicated.

• lt can reflect the unique style of the designer.

Wall cladding systems

• Cladding panels are V-Grooved and folded to create a depth to wall panels. For close butting-up the V-Grooving and folding allows for a visually seamless effect.

Elevator interiors

• This elevator cab interior is created from panels with V-Grooved and folded edges.

Architectural cladding system

• V-Grooved and folded stainless steel creates the appearance of solid brass bar detail.

DURMAPRESS Economic Smart Series

Includes Following Features And Properties

Less Waste, Less Maintenance

High Performances

Same Job, 50% Less Energy

High Dynamic Y-axis Control

Over 30% higher productivity

Why need to choose V Grooving Machine ?

Technical Parameter

Content	Required Parameter
Model	DMK1250-3200	DMK1500-3200	DMK1250-4000	DMK1500-4000
Plate Thickness	0.4-8mm	0.4-8mm	0.4-8mm	0.4-8mm
Plate Length X Width	1250x3200mm	1500x3200mm	1250x4000mm	1500x4000mm
Grooving Speed/Speed is changeable or not	5M-70M/min ( The speed is changeable)
Feeding Speed	6Ｍ／min	6Ｍ／min	6Ｍ／min	6Ｍ／min
Min. Setting Unit in X-axis	0.01mm	0.01mm	0.01mm	0.01mm
Positioning Precision in X-axis	±0.05mm	±0.05mm	±0.05mm	±0.05mm
Min. Setting Unit in Y-axis	0.01mm	0.01mm	0.01mm	0.01mm
Positioning Precision in Y-axis	±0.05mm	±0.05mm	±0.05mm	±0.05mm
Min. Setting Unit in Z-axis	0.01mm	0.01mm	0.01mm	0.01mm
Positioning Precision in Z-axis	±0.03mm	±0.03mm	±0.03mm	±0.03mm
X-axis Motor Power	4.5KW	4.5KW	4.5KW	4.5KW
Y-axis Motor Power	1.5KW	1.5KW	1.5KW	1.5KW
Z-axis Motor Power	0.4KW	0.4KW	0.4KW	0.4KW
Workbench Planeness	±0.02mm	±0.02mm	±0.02mm	±0.02mm
Feeding Way	Back feeding	Back feeding	Back feeding	Back feeding
Workbench is replaceable or not	Replaceable ( Exchangeable as well )	Replaceable ( Exchangeable as well )	Replaceable ( Exchangeable as well )	Replaceable ( Exchangeable as well )
Workbench is quenched or not	Yes	Yes	Yes	Yes
Number of Cutter	4 PCS	4 PCS	4 PCS	4 PCS
Max. Depth for one-time Grooving	1.0mm	1.0mm	1.0mm	1.0mm
Max. Grooving Depth	3.0mm	3.0mm	3.0mm	3.0mm
Cooling Sprayer	Have	Have	Have	Have
Outline Dimension	500025002100mm	500027502100mm	580025002100mm	580027502100mm
Weight	9500kg	10200kg	10500kg	11200kg

Components

Name	Details	Manufacturer	Remarks
CNC Controller System	•Abel	Japan
Hydraulic System	•vane pump solenoid valve	Taiwan
Driver	•Mitsubishi	Japan
Servo Motor	•Mitsubishi	Japan
Cylinder sealing element	•NOK	Japan
Single/double pole air switch	•LS	South Korea
AC contactor, thermal relay	•Schneider	France
Circuit breaker, button	•Schneider	France
Miniature relay	•Schneider	France
White steel knife	•Yishengbai	China
Linear Guides	•HIWIN	Taiwan
Machine Tool Cable	•IGUS	German