W11 Series
3-Roller Plate Bending Machine
Product Description

The DURMAPRESS ®W11 hydraulic 3 roll bending machine ROLLPOWER 3R is a double-prebending plate roll with three driving rolls. The side rolls translate allowing the execution of the pre-bending on the two edges of the plate. The two side rolls are moved by hydraulic cylinders which ensure a high thrust force during the rolling phase.

3 rolls pyramid mechanical plate bending machineThe suitable bending thickness of this rolling machine is from 4mm to 30mm.The range of useful length is from 1000mm to 4000mm.

Working Principle

Standard Components: 

Standard Component

 
Movable control panel
Manual drop end
Solid rolls made by steel 45
Good brand electric parts
Machine cover

Optional Component

 
Cone bending device
Extended shaft for profile bending
Safety cable
Digital readout for bottom rolls

Features

This kind of plate bending machine belongs to 3 roller symmetrical mechanical structure.The top roller moves up and down at the central part of the two bottom rolls.Screw nut and worm gear both play role of transmission.Two bottom rolls act as main driving rolls.Through the meshing,they are able to rotate between the output gear of the gearbox and the bottom roller,so as to supply the torque to bend plate.This type of machine does well in compact structure,easy operation and convenient maintenance.

Release Device

The off loading device is used after the round cylinder have been finished. Before leaving the left bearing seat, raises the upper roller to standard height, and make the upper roller stop with balance pull rod at the bottom of upper roller. Then draw out pin shaft on the tilting bearing seat, overturn the tilting bearing seat,then the coiled product can emerge from the upper roller.

 

Control Pedal

 

HMl (human machine interface), intelligentoperation. Self-compensating, single operate,high efficiency, safe and convenient.
Many models for choice, economic numericalcontrol model.
APLC control system ensure the machine' sbottom and lateral rolls operate synchronously.Up to eight steps can be programmed with thetouchscreen.

 

Working portion


Part of the work is on the roller, roller, roller press down on the device, balance device, overturned part, frame and base;

3 roller bending machine

1.Top roller device
The upper roller mechanical bending machine device is composed of upper roller, bearing seat, SF-2 composite bearing and the like. 45 steel material;
2.Down roller device
The lower roller device is composed of a lower roller, a lower roller input gear and a SF-2 composite bearing. 45 steel material.
3.Top roller pressure device
Roll on the screwdown by motor, speed reducer, the worm and worm wheel mechanism, screw nut and other components of the lifting mechanism;
4. balancing device
Balancing device consists of bearing, screw, screw nuts and so on;
5. Overturned part
Overturned part by inverted box, handle, resellers, etc;
6. Frame and base
The frame is welded, the base is welded, and the annealing stress is processed.


 

DURMAPRESS Solid rolls made by 42CrMo

Solid rolls made by 42CrMo

 

DURMAPRESS Economic Smart Series

Includes Following Features And Properties

Technical Data

Model Max. Bending thickness(mm) Max. Bending width(mm) Yield limit
(Mpa)
Coiling Speed
(m/min)
Top roller diameter(mm) Bottom roller diameter(mm) Central distance (mm) Main power
(KW)
W11-4x1500 4 1500 245 5 150 140 200 4
W11-4x2000 4 2000 245 5 160 150 220 4
W11-6x1500 6 1500 245 5 160 150 220 4
W11-6x2000 6 2000 245 5 170 160 220 5.5
W11S-6x2500 6 2500 245 4.5 180 170 250 5.5
W11S-8x1500 8 1500 245 5 170 160 220 5.5
W11S-8x2000 8 2000 245 4.5 180 170 250 5.5
W11S-8x2500 8 2500 245 4.5 240 180 280 7.5
W11S-12x2000 12 2000 245 4.5 240 180 280 7.5
W11S-12x2500 12 2500 245 4.5 260 220 320 11
W11S-12x3000 12 3000 245 4 280 240 360 11
W11S-16x2000 16 2000 245 4.5 260 220 320 11
W11S-16x2500 16 2500 245 4 280 240 360 11
W11S-16x3000 16 3000 245 4 340 270 440 15
W11S-20x2000 20 2000 245 4 280 240 360 11
W11S-20x2500 20 2500 245 4 340 270 440 15
W11S-25x2000 25 2000 245 4 340 270 440 15
W11S-25x2500 25 2500 245 4 370 280 480 22
W11S-30x2000 30 2000 245 4 370 280 480 22
W11S-30x2500 30 2500 245 4 420 360 550 30
W11S-30x3000 30 3000 245 4 450 390 600 30
W11S-40x2500 40 2500 245 4 500 400 600 37

Components

Name Details Manufacturer Remarks
Electric parts •SCHNEIDER FRANCE  
Rolls (steel 45 with quenching treatment) •Durmapress China  
Electric motor  •LICHAO Durmapress   
Gearbox •ZSY hardened reducer(whole welded machine cover) Weilisi,China  
Worm wheel •Durmapress China  

More Details

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