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Switching station fiber laser cutting machine

Views:3     Author:DURMAPRESS     Publish Time: 2021-07-20      Origin:DURMAPRESS Inquire

Switching station fiber laser cutting machine

1. Advantages of Switching station fiber laser cutting machine

▶ Excellent beam quality: smaller focusing spot, more fine cutting lines, higher working efficiency and better processing quality;

▶ Higher cutting speed: 2 times of CO2 laser cutting machine of the same power;

▶ High stability: the use of imported fiber laser, stable performance, the service life of key components can reach 100,000 hours;

▶ Higher electro-optic conversion efficiency: fiber laser cutting machine is 3 times more efficient than CO2 laser cutting machine, energy saving and environmental protection;

▶ Low use cost: the power consumption of the machine is only 20-30% of that of similar CO2 laser cutting machine;

▶ Low maintenance cost: no laser working gas; Optical fiber transmission, no need for reflective lenses; Can save a lot of maintenance costs;

· Easy operation and maintenance: optical fiber transmission, no need to adjust the optical path; 

▶ Strong flexible light guide effect: compact size, compact structure, easy to flexible processing requirements.

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2. Characteristics of fiber laser cutting machine

▶ The perfect integration of cutting-edge fiber laser technology and digital control technology represents the more advanced laser cutting level;

▶ Professional laser cutting machine CNC control system, computer operation, can guarantee the cutting quality, make the cutting work more convenient, more simple operation; ;

▶ Machine gantry structure, high damping bed, good rigidity, can withstand high speed and acceleration;

▶ Switch workbench configuration, shorten standby time, effectively improve work efficiency by more than 30%;

▶ The machine is driven by imported AC servo system and imported transmission system. The machine movement mechanism is driven by imported pinion and rack, and guided by linear guide rail to ensure the high speed, high precision and high reliability of the equipment.

▶ The rack and guide rail adopt fully sealed protection device, prevent oil free friction movement and dust pollution, improve the service life of transmission parts, ensure the accuracy of machine movement;

▶ The laser cutting head is equipped with the imported capacitor contactless height tracking system, which is sensitive and accurate, avoiding the collision between the cutting head and the processed plate, and can guarantee the cutting focus position, and guarantee the cutting quality stability;

▶ Laser cutting head can withstand 2.0MPa gas pressure, high pressure gas path equipment, improve the cutting ability of stainless steel and other difficult to cut materials;

▶ The machine tool has automatic zoning smoke exhaust system, good smoke exhaust effect, small pollution;

▶ Small footprint, highly integrated system, convenient operation and maintenance, to meet the needs of 24-hour industrial production;

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3. Scope of applicable materials:

Mainly used for cutting carbon steel, silicon steel, stainless steel, aluminum alloy, titanium alloy, galvanized sheet, pickling plate, aluminum plated zinc sheet, copper and other metal materials cutting.

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4. Industry Applications

Used in sheet metal processing, aviation, aerospace, electronics, electrical appliances, subway parts, automobile, food machinery, textile machinery, engineering machinery, precision parts, ship, metallurgical equipment, elevator, household appliances, craft gifts, tool processing, decoration, advertising, metal external processing and other manufacturing and processing industries.

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1. Wuhan Rayco fiber laser and laser power supply are adopted

Our company's fiber laser cutting machine are using China's more advanced laser, its stable performance, the overall quality of the product security.

Fiber laser is the new development of a new type of fiber laser, it has the heat dissipation area is large, the advantages of good beam quality, small volume, compared with the huge volume of gas laser and solid state laser has obvious advantages, has gradually developed into a high precision laser machining, laser radar system, important candidates in the field of space technology, laser medicine and so on.

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The main features

▶ Excellent beam quality (BPP)

▶ Constant BPP within full power range

▶ Use long focal length to still get a small light spot

▶ electro-optical conversion efficiency >; ; 30%

▶ Maintenance-free operation

▶ Modular design, "plug and play"

▶ Compact shape, easy installation

▶ service life of pump source > ; 100000 hours

▶ Integrated Optical - Optical Coupler, or Optical Gate

▶ Accurate beam quality, with very small divergence Angle

▶ unparalleled product life

The single-core junction semiconductor pumped laser is used as the pump source of the fiber laser, and the all-fiber laser will have the characteristics of long life. Therefore, the low service life of Wuhan Rayco fiber laser has exceeded 100,000 hours.

▶ Low power consumption, maintenance-free product

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A. Water saving, electricity saving and cost saving

Fiber laser has excellent thermal performance, high electro-optic efficiency, water and electricity saving, especially the long-term maintenance free use, can save a lot of maintenance funds and time, improve work efficiency.

B. Low price

The optical path of fiber laser is composed of fiber and fiber components. In addition to the optical path part, the semiconductor pumped laser is the main part of the cost of fiber laser. Wuhan Rieke has semiconductor laser module production line, can independently develop, develop and produce single-core junction semiconductor module, can be sold at a lower price than our competitors.

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2, optical fiber laser cutting head and automatic tracking system

Equipped with the original imported fiber laser cutting head and capacitor non-contact automatic tracking system, it can automatically adjust the better focal length, ensure the better cutting effect of the whole board, and avoid the material scrap caused by the change of focal length when the material is not smooth.

Because the cutting head is equipped with a non-contact sensing device, under the control of the system, to achieve a stable Z-axis floating function, directly eliminate the plate uneven cutting quality of the impact, so that the CNC laser cutting machine has a very high cutting yield. 

3. Machine tool system

Adopts mobile gantry structure, can maintain a long time good stability, shock resistance; The whole beam has been professionally manufactured by a large professional enterprise, secondary aging treatment, and precision machining by a large gantry milling machine, which ensures the rigidity and stability of the machine tool and good dynamic performance. The equipment has high precision, good rigidity and smooth operation.

Machine tool base: after professional large-scale enterprise professional manufacturing, secondary aging treatment, large gantry milling machine precision processing, these design and processing means to ensure that the machine has excellent shock resistance, high rigidity and stability.

Slagging system: the bed is equipped with a partition collector, which can automatically remove the waste in the production process and collect small parts.

Dust removal system: the worktable is connected by industrial dust collector, which is flexible and convenient, dust collection and treatment on the spot, and the high-power turbine fan with strong suction can effectively guarantee the cleanliness of the air and ensure the clean and tidy production environment. Inside with sound-absorbing material, noise reduction effect is obvious, do not worry about noise interference.

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4. Transmission system

The original imported rack and pinion drive, bilateral linear guide guide; And the use of the original imported servo motor drive system, and the use of Shanghai Jiaotong University research and development of numerical control system, its control has stronger stability, better compatibility and other characteristics, in order to ensure the high speed movement of the machine tool accuracy.

5. Red light indicator

The fiber laser cutting machine is equipped with a red light collimator to help the operator calibrate the laser cutting head at any position on the plate.

6. Cooling system

The fiber laser is equipped with water cooling system, the temperature of the refrigeration unit is displayed by a digital meter, the refrigeration unit will automatically refrigerate when the water temperature exceeds the specified temperature, and the refrigeration unit will automatically stop refrigerating when the water temperature is lower than the specified temperature, with electric heating function.

The water system of fiber laser cutting machine mainly includes two parts: one part is the cooling water from the chiller, divided into two ways into the laser, one way into the laser host part, to cool it; All the way into the laser electric control box part, cooling it; Return to the chiller after circulation.

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Demander configuration requirements

1.; Demander's own power supply: AC380/50HZ/100A, ±5%, with air compressor power supply;

(2); The buyer shall provide its own gas source: oxygen, nitrogen or compressed air, which shall be purchased from a regular gas company to ensure the quality of the gas;

(3); The buyer shall provide his own water source: regular pure water is required.

Equipment installation and use environment description

1, fiber laser environmental requirements: temperature in 15-35℃, relative humidity is less than 85%.

2, on-site power distribution cabinet: 380V, 50HZ, three-phase four-wire, with short-circuit protection, etc.

3. The equipment shall be installed with special grounding, whose grounding resistance shall not exceed 4Ω.

4. Provide necessary lifting equipment and personnel.

5. Provide materials needed for on-site debugging of equipment, such as steel plates, etc.

6. Provide temporary access card for debugging personnel.

7, laser cutting equipment required for the normal work of auxiliary conditions:

(1) cutting auxiliary gases (N2, O2);

(2) water and oil free compressed air supply system.

8, equipment space and foundation requirements: the foundation is concrete, the minimum thickness is 300 mm; No seismic source or shock absorption groove is provided around the foundation.

Service commitment

The company adheres to the customer-oriented, to provide your company with perfect installation, commissioning, training, maintenance and other pre-sale and after-sales services.

1. Pre-sales service

Before signing the contract, the company provides customers with a variety of production process solutions, provide laser equipment technical consultation, sample, equipment selection, technology and price consultation services.

Our company sincerely welcome customers to visit our company site, the company is equipped with special reception personnel, to provide customers with catering, transportation and other convenient conditions.

2. Service on sale

Our company according to the contract, free of charge in the specified time of the equipment to the installation site designated by the user, and send technical service engineers on-site installation. If the installation and debugging conditions of the user are basically satisfied, the technical service engineer will complete the installation and debugging of the machine within 1-2 days for the user to use, to ensure the installation and debugging site environment is neat, clean and orderly.

Our company provides free technical training. After the completion of installation and debugging, 3-7 days of technical training will be provided to the operator of the buyer at the buyer's site or the seller's domestic training and maintenance center until the operator can basically use the equipment normally. The main training contents are as follows:

Switching machine operation procedures training;

Panel and the meaning of the control parameters, parameters selection range training;

Cutting control software operation training;

Basic cleaning and maintenance of the machine;

Common hardware fault processing;

Problems that should be paid attention to in operation;

In addition, it also provides users with relevant technical support for the products it produces.

3. After-sales service

To provide customers with a full range of after-sales services, our company promises:

The whole equipment free warranty for one year, lifetime maintenance.

Customer service response time is less than 12 hours.

When the equipment warranty expires, lifetime maintenance service is provided.

After the expiration of the warranty, we still provide extensive hardware and software support and enjoy free upgrades for life.

 


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