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CNC turret punching machine tool Factors affecting die wear

In CNC turret punching machines, the lifespan of the die is influenced by several factors. Proper clearance is essential as it can significantly extend the die's life. The shape of the punch also plays a crucial role; punches with sharp corners tend to wear out faster than those with right or curved edges, particularly for punch cores. Similarly, narrow sections of the punch wear more quickly compared to thicker sections. Smaller punches generally wear out faster than larger ones. Lubrication is another critical factor; using lubricating oil can greatly prolong the die's life by reducing friction. Stamping conditions also matter; reducing the impact force and ensuring the plate is flat and securely fixed on the machine can lead to cleaner cuts and extend the punch core's life.

In terms of wear, punches usually wear out faster than dies, and the specific lower die punch core is less affected by the aforementioned factors. High stamping speeds can generate excessive friction heat, which reduces the hardness of the punch core and accelerates wear. The shear surface of the punch core, which absorbs the initial impact, typically wears out the fastest. Withdrawal conditions also affect wear; using uniform force to withdraw the punch core from the workpiece facilitates smoother material withdrawal.

The material of the mold is crucial; high-speed steel (HSS) undergoes several heat treatments to enhance the toughness and hardness needed for long-lasting molds. Punch cores that are double heat treated can achieve a Rockwell hardness of HRC62. Hardened tool steel with a Rockwell C hardness of 59 is ideal for dies as it provides a balance between maximum edge wear resistance and breakage prevention.

Finally, the performance of the workpiece, including its physical and mechanical properties, significantly impacts the die's lifespan. Thicker workpiece materials cause the punch core to wear out faster.

CNC turret punching machine

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